| Low-Carbon Steel |
Approximately 0.5–6.0 mm |
Excellent |
Good balance of strength, ductility, and impact resistance; deep-drawing grades are suitable for complex shapes. |
Low without paint, plating, or another protective coating. |
Smooth and easy to paint, powder-coat, plate, or weld. |
Low |
Automotive panels, appliance parts, brackets, cabinets, enclosures, and general hardware. |
Choose this type when cost, easy forming, welding, and broad availability are more important than inherent corrosion resistance. |
| Galvanized Steel |
Approximately 0.5–4.0 mm |
Very Good |
Similar structural performance to the underlying steel grade, with additional protection from the zinc coating. |
Good to very good |
Uniform metallic zinc surface; can be painted after suitable preparation. |
Low to medium |
HVAC components, electrical enclosures, roofing accessories, vehicle parts, and outdoor brackets. |
Consider coating thickness, forming severity, cut-edge protection, and the risk of surface damage during stamping. |
| Stainless Steel |
Approximately 0.4–5.0 mm |
Good |
Higher strength than mild steel in many grades; some austenitic grades work-harden during forming. |
Excellent |
Bright, satin, brushed, or polished finishes are available; often suitable for exposed products. |
High |
Food-service equipment, medical components, kitchen hardware, decorative parts, and corrosive-environment products. |
Select the grade according to chloride exposure, forming depth, magnetic requirements, welding process, and desired finish. |
| Aluminum Alloy |
Approximately 0.5–6.0 mm |
Good to very good |
Low density with a high strength-to-weight ratio; strength depends strongly on alloy and temper. |
Good |
Light-colored surface; can be anodized, painted, or brushed. |
Medium |
Lightweight automotive parts, electronic housings, heat shields, transportation components, and consumer products. |
Control tooling clearance, lubrication, springback, and surface protection because aluminum is relatively soft and can scratch easily. |
| Copper |
Approximately 0.3–3.0 mm |
Excellent |
Moderate mechanical strength with outstanding electrical and thermal conductivity. |
Good |
Distinctive reddish metallic appearance; can be plated or treated for improved durability. |
High |
Electrical terminals, busbars, connectors, heat-transfer components, and conductive contact parts. |
Prioritize conductivity, burr control, contact resistance, and prevention of surface contamination during production. |
| Brass |
Approximately 0.4–3.0 mm |
Very Good |
Higher strength and hardness than pure copper, with useful wear and machinability characteristics. |
Good |
Gold-yellow appearance; suitable for polishing, plating, and decorative finishing. |
Medium to high |
Electrical connectors, plumbing components, hardware, decorative fittings, and precision terminals. |
Check alloy composition, springback, conductivity, surface requirements, and compatibility with the final application. |
| High-Strength Steel |
Approximately 0.8–4.0 mm |
Moderate |
High tensile and yield strength; supports thinner, lighter parts but requires greater forming force. |
Low to moderate without a protective coating. |
Usually painted, coated, or plated after stamping for protection and appearance. |
Medium |
Structural automotive parts, reinforcement members, safety components, and load-bearing brackets. |
Evaluate die strength, press capacity, springback compensation, edge cracking, and forming limits before production. |
| Pre-Painted Steel |
Approximately 0.5–2.0 mm |
Good |
Determined mainly by the steel substrate; coating flexibility affects allowable forming severity. |
Good |
Consistent factory-applied color and finish can reduce secondary painting requirements. |
Medium |
Appliance panels, electrical cabinets, interior panels, signage, and lightweight enclosures. |
Confirm coating flexibility, bend radius, scratch resistance, color tolerance, and whether cut edges need additional protection. |